Cogo Bolt Bikes

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  • 2025

  • Product
    Sport and Lifestyle

Commissioned By:

Cogo Bolt Bikes

Designed In:

Australia

Cogo Bolt is a revolutionary bolt-together BMX system designed for kids. Co-creating with their parents, It empowers young riders to build, customise, and repair their own bikes, fostering hands-on learning and confidence. Cogo’s inclusive, modular design redefines the BMX experience-making cycling accessible, educational, and endlessly adaptable for the next generation.


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  • CHALLENGE
  • SOLUTION
  • IMPACT
  • MORE
  • Traditional kids’ bikes are often disposable, difficult to repair, and offer little opportunity for personalisation or skill development. This leads to waste, frustration, and missed educational opportunities. Cogo set out to disrupt this paradigm by designing a BMX that kids can assemble, modify, and maintain themselves-demystifying bike mechanics and encouraging creative expression. The challenge was to create a robust, safe, and lightweight system that balances simple assembly with real mechanical learning, accommodates a range of ages and abilities, and inspires ongoing engagement. The design also needed to meet the highest safety standards while supporting a circular, repairable product lifecycle.

  • Cogo Bolt features a unique bolt-together frame and component system, allowing kids to assemble and disassemble their BMX with simple tools and clear instructions. Every part is modular, colour-customisable, and easily replaced or upgraded-promoting creativity and reducing waste. The design uses high-quality, lightweight materials for durability and safety, with all connections engineered for intuitive, secure assembly. The inclusive sizing and adjustability ensure a comfortable fit for a wide age range. The result is a bike that’s not just a ride, but a learning platform-empowering young users to understand, maintain, and take pride in their own creation.

  • Cogo Bolt delivers measurable impact for kids, families, and the environment. It transforms passive consumption into active participation, building mechanical skills, confidence, and STEM interest from an early age. The modular, repairable design dramatically extends product life and reduces landfill, while the ability to replace or upgrade parts encourages sustainable ownership. Families benefit from lower lifetime costs and a deeper connection to their bikes. Cogo is redefining industry expectations for children’s products-demonstrating that great design can be empowering, educational, and environmentally responsible, while sparking a lifelong passion for cycling and making.

  • Bolt-Together Modular Frame: All main components connect with robust stainless steel bolts, enabling easy assembly, disassembly, and repair. Customisable Parts: Frames, wheels, and accessories are available in multiple colours and styles, allowing kids to personalise their bikes. Tool-Inclusive Learning: Comes with safe, kid-friendly tools and illustrated guides, teaching real mechanical skills and problem-solving. Adjustable Sizing: Handlebars, seat height, and footpegs adapt as children grow, extending the bike’s usable life. Durable, Lightweight Materials: High-grade alloys, steels and polymers ensure longevity and safe handling. Safety-First Engineering: All fasteners and joints are designed for secure fit and compliance with safety standards. Repairability: Every part is replaceable, supporting a circular economy and reducing waste. Inclusive Design: Suitable for a wide range of ages, abilities, and confidence levels. Educational Platform: Encourages STEM learning, creativity, and hands-on exploration.