AirTouch™ F40 Full Face Mask

Many people using PAP struggle to start or continue therapy due to discomfort, bulk, and the clinical feel of traditional full face masks. While silicone delivers strong performance, it can cause skin irritation, pressure marks, and negative associations with therapy. We saw an opportunity to rethink how a mask feels, physically and emotionally. The challenge was to move beyond silicone without compromising seal performance, durability, or safety. AirTouch™ F40 was designed to reduce barriers to therapy by introducing materials and forms that feel more natural in the sleep environment, supporting comfort, confidence, and long term adherence.

AirTouch™ F40 is built around a simple idea: therapy should feel more like natural sleep and less like medical equipment. At its core is an integrated fabric cushion that replaces silicone at every point of facial contact. Through material development, prototyping, and testing, we engineered a fabric solution that is soft, breathable, and resilient while maintaining a reliable seal. The tube down architecture and supportive frame create a low profile, stable design suited to real world sleep positions. The result is a mask that balances performance with comfort, helping people engage with therapy in a more natural and sustainable way.

AirTouch™ F40 helps reshape the PAP experience by prioritizing comfort without compromising performance. By replacing silicone in sensitive areas with fabric, it reduces irritation and improves overall perception of therapy. User studies show strong preference for fabric based solutions, with 81% of patients rating the AirTouch™ F40 cushion as comfortable or very comfortable. For people using PAP, this can translate to greater engagement with therapy and more consistent nightly use over time. For providers, it supports better outcomes through improved adherence and satisfaction. AirTouch™ F40 sets a new expectation for comfort, usability, and design in full face masks.

AirTouch™ F40 is Resmed’s first tube down ultra compact full face PAP mask with a fully integrated ComfiSoft™ fabric cushion. Every point of contact around the nose, cheeks, and mouth is designed with soft, breathable fabric, replacing traditional silicone surfaces. The ComfiSoft™ cushion features a multi layer textile and silicone composite engineered to balance softness with structural integrity. Its flexible membrane adapts to a wide range of facial shapes while maintaining a reliable seal under therapy pressure. The mask also features Resmed’s QuietAir™ vent, designed to diffuse airflow and reduce noise, supporting a more restful environment for both users and bed partners. Practical, night focused details enhance usability, including a quick release elbow, magnetic headgear connections, and a low profile design that supports side sleeping. The system is designed for ease of use, cleaning, and consistent nightly performance. Together, these features reflect a more thoughtful approach to PAP therapy, one that considers how people live, sleep, and engage with treatment over time.