WSU Factory of the Future: The Innovation Engine

In partnership with HDR Architects and Western Sydney University, Stakk Studio was engaged to design a state-of-the-art learning and collaboration environment that would champion advanced manufacturing and galvanise the Western Sydney community. The space needed to be more than just functional, it needed to inspire. This led to the Innovation Engine. The design challenge was to create a sculptural centrepiece symbolising the University’s ingenuity and future focus. Built using local resources and advanced manufacturing, it fosters collaboration among students, industry, and the public—an iconic structure that celebrates innovation, creativity, and the dynamic potential of Western Sydney’s industrial ecosystem.

The aim was to create a state of the art immersive experience showcasing the rich history and design capacity of Western Sydney University, and the surrounding area. The design challenge Stakk Studio took on was to create this in the form of the WSU Innovation Engine, utilising local industry, additive manufacturing and skills. The design solution is a fully articulated installation which can expand, contract and display a broad array of lighting patterns. Integrated wind machines add a feeling of motion when in ‘full-flight’. The 3D printed nose cone is operable. All preset modes are controlled from a touch pad.

The Innovation Engine brings the space to life. Its volume seems to press against the walls, filling the ceiling with light, sound and motion. The projections and adaptable motions of the piece can be programmed to emphasise different levels of technology. The piece showcases the technologies and skills Western Sydney University offers, in close and tactile manner. The impact is to draw visitors into the space and inspire students will all the potential the university offers.

The Innovation Engine involves an 8.6m wide robot, centred on a steel framework bolted into the ceiling. A mechanised iris opens to span the inner ring. Twelve large blades span 2.4m across the LED screen ring to the motorised cowlings. Two rings of 48 blades mounted to inner and outer trays fill the space around the screen, avoiding the obstruction of house lighting, speakers and fire services. Wind machines in the outer trays blow air to further immerse visitors in the energy of the room. 24 Motorised cowlings line the periphery, expanding and contracting as the room breathes life. LED lighting throughout the blades and cowlings extend the screen media on the ceiling and the walls. Detail was key, the hands that drew each sketch also tightened each bolt. We used a human centred philosophy to optimise complex parts for machine production and reduce assembly time. A radial symmetry and emphasis on static loading drove the installation of modules with minimal mechanical assistance. Principles of vertical assembly allowed these modules to be fastened to a central frame independently while maintaining accessibility for servicing. Additional provisions were included to future proof the space as it evolves over time.